Motorcycle, Solo (Harley-Davidson Model WLA) Technical Manual No. 9-879
Free

Motorcycle, Solo (Harley-Davidson Model WLA) Technical Manual No. 9-879

By United States War Department
Free
Book Description

Table of Contents
  • MOTORCYCLE, SOLO (Harley‐Davidson Model WLA)
  • CONTENTS
  • PART ONE—OPERATING INSTRUCTIONS
    • Section I INTRODUCTION
      • 1. SCOPE.
      • 2. SUPERSESSION OF QUARTERMASTER MANUALS.
    • 1. SCOPE.
    • 2. SUPERSESSION OF QUARTERMASTER MANUALS.
    • Section II DESCRIPTION AND TABULATED DATA
      • 3. DESCRIPTION (figs. 1, 2, and 3).
      • 4. DATA.
    • 3. DESCRIPTION (figs. 1, 2, and 3).
    • 4. DATA.
    • Section III CONTROLS AND OPERATION
      • 5. CONTROLS (fig. 4).
      • 6. ENGINE PRESTARTING INSTRUCTIONS.
      • 7. STARTING THE ENGINE.
      • 8. STOPPING THE ENGINE.
      • 9. OPERATION OF VEHICLE.
      • 10. DRIVING PRECAUTIONS.
      • 11. STOPPING AND PARKING VEHICLE.
      • 12. TOWING VEHICLE TO START ENGINE.
      • 13. RUNNING‐IN NEW ENGINE (OR VEHICLE).
    • 5. CONTROLS (fig. 4).
    • 6. ENGINE PRESTARTING INSTRUCTIONS.
    • 7. STARTING THE ENGINE.
    • 8. STOPPING THE ENGINE.
    • 9. OPERATION OF VEHICLE.
    • 10. DRIVING PRECAUTIONS.
    • 11. STOPPING AND PARKING VEHICLE.
    • 12. TOWING VEHICLE TO START ENGINE.
    • 13. RUNNING‐IN NEW ENGINE (OR VEHICLE).
    • Section IV FIRST ECHELON PREVENTIVE MAINTENANCE SERVICES
      • 14. PURPOSE.
      • 15. BEFORE‐OPERATION SERVICE.
      • 16. DURING‐OPERATION SERVICE.
      • 17. AT‐HALT SERVICE.
      • 18. AFTER‐OPERATION AND WEEKLY SERVICE.
    • 14. PURPOSE.
    • 15. BEFORE‐OPERATION SERVICE.
    • 16. DURING‐OPERATION SERVICE.
    • 17. AT‐HALT SERVICE.
    • 18. AFTER‐OPERATION AND WEEKLY SERVICE.
    • Section V LUBRICATION
      • 19. INTRODUCTION.
      • 20. LUBRICATION GUIDE (fig. 10).
    • 19. INTRODUCTION.
    • 20. LUBRICATION GUIDE (fig. 10).
    • Section VI TOOLS AND EQUIPMENT STOWAGE ON THE VEHICLE
      • 21. VEHICLE TOOLS (fig. 11).
      • 22. VEHICLE EQUIPMENT (figs. 12 and 13).
      • 23. VEHICLE SPARE PARTS (fig. 14).
    • 21. VEHICLE TOOLS (fig. 11).
    • 22. VEHICLE EQUIPMENT (figs. 12 and 13).
    • 23. VEHICLE SPARE PARTS (fig. 14).
  • PART TWO—VEHICLE MAINTENANCE INSTRUCTIONS
    • Section VII MAINTENANCE ALLOCATION
      • 24. SCOPE.
      • 25. ALLOCATION OF MAINTENANCE.
    • 24. SCOPE.
    • 25. ALLOCATION OF MAINTENANCE.
    • Section VIII SECOND ECHELON PREVENTIVE MAINTENANCE
      • 26. SECOND ECHELON PREVENTIVE MAINTENANCE SERVICES.
    • 26. SECOND ECHELON PREVENTIVE MAINTENANCE SERVICES.
    • Section IX ORGANIZATION TOOLS AND EQUIPMENT
      • 27. TOOLS AND EQUIPMENT.
    • 27. TOOLS AND EQUIPMENT.
    • Section X TROUBLE SHOOTING
      • 28. INTRODUCTION.
      • 29. ENGINE.
      • 30. ENGINE LUBRICATING SYSTEM.
      • 31. FUEL SYSTEM.
      • 32. IGNITION SYSTEM.
      • 33. GENERATING SYSTEM.
      • 34. ELECTRICAL SYSTEM.
      • 35. TRANSMISSION AND CLUTCH.
      • 36. WHEELS AND CHAINS.
      • 37. BRAKES.
      • 38. STEERING.
    • 28. INTRODUCTION.
    • 29. ENGINE.
    • 30. ENGINE LUBRICATING SYSTEM.
    • 31. FUEL SYSTEM.
    • 32. IGNITION SYSTEM.
    • 33. GENERATING SYSTEM.
    • 34. ELECTRICAL SYSTEM.
    • 35. TRANSMISSION AND CLUTCH.
    • 36. WHEELS AND CHAINS.
    • 37. BRAKES.
    • 38. STEERING.
    • Section XI ENGINE
      • 39. DESCRIPTION AND DATA.
      • 40. TUNE‐UP.
      • 41. REPLACEMENT OF HEAD GASKET (fig. 15).
      • 42. CARBON REMOVAL.
      • 43. VALVE TAPPET ADJUSTMENT (fig. 16).
      • 44. REPLACEMENT OF OIL FEED PUMP (fig. 17).
    • 39. DESCRIPTION AND DATA.
    • 40. TUNE‐UP.
    • 41. REPLACEMENT OF HEAD GASKET (fig. 15).
    • 42. CARBON REMOVAL.
    • 43. VALVE TAPPET ADJUSTMENT (fig. 16).
    • 44. REPLACEMENT OF OIL FEED PUMP (fig. 17).
    • Section XII ENGINE—REMOVAL AND INSTALLATION
      • 45. REMOVE ENGINE (figs. 18, 19, and 20).
      • 46. INSTALL ENGINE (figs. 18, 19, and 20).
    • 45. REMOVE ENGINE (figs. 18, 19, and 20).
    • 46. INSTALL ENGINE (figs. 18, 19, and 20).
    • Section XIII CLUTCH
      • 47. DESCRIPTION (fig. 21).
      • 48. MAINTENANCE AND ADJUSTMENT (figs. 22, 23, 24, and 25).
      • 49. REMOVAL OF DISKS (figs. 28, 29, and 30).
      • 50. INSPECTION OF DISKS AND SPRINGS.
      • 51. INSTALLATION OF DISKS (figs. 30, 29, and 28).
      • 52. REPLACEMENT OF CLUTCH RELEASE BEARING (fig. 31).
    • 47. DESCRIPTION (fig. 21).
    • 48. MAINTENANCE AND ADJUSTMENT (figs. 22, 23, 24, and 25).
    • 49. REMOVAL OF DISKS (figs. 28, 29, and 30).
    • 50. INSPECTION OF DISKS AND SPRINGS.
    • 51. INSTALLATION OF DISKS (figs. 30, 29, and 28).
    • 52. REPLACEMENT OF CLUTCH RELEASE BEARING (fig. 31).
    • Section XIV TRANSMISSION
      • 53. DESCRIPTION.
      • 54. CONTROL LINKAGE (fig. 32).
      • 55. REPLACEMENT OF FOOT STARTER CRANK.
      • 56. REPLACEMENT OF STARTER CRANK SPRING (fig. 33).
      • 57. REMOVE TRANSMISSION (figs. 34 and 35).
      • 58. INSTALL TRANSMISSION (figs. 34 and 35).
    • 53. DESCRIPTION.
    • 54. CONTROL LINKAGE (fig. 32).
    • 55. REPLACEMENT OF FOOT STARTER CRANK.
    • 56. REPLACEMENT OF STARTER CRANK SPRING (fig. 33).
    • 57. REMOVE TRANSMISSION (figs. 34 and 35).
    • 58. INSTALL TRANSMISSION (figs. 34 and 35).
    • Section XV CHAINS AND SPROCKETS
      • 59. ADJUST FRONT CHAIN (figs. 36, 37, and 38).
      • 60. ADJUST REAR CHAIN AND ALINE REAR WHEEL (fig. 39).
      • 61. CHAIN OILERS (fig. 40).
      • 62. REPLACEMENT OF FRONT CHAIN.
      • 63. REPLACEMENT OF REAR CHAIN (fig. 41).
      • 64. CHAIN REPAIR TOOL (fig 42).
      • 65. REPLACEMENT OF ENGINE SPROCKET.
      • 66. REPLACEMENT OF COUNTERSHAFT SPROCKET.
    • 59. ADJUST FRONT CHAIN (figs. 36, 37, and 38).
    • 60. ADJUST REAR CHAIN AND ALINE REAR WHEEL (fig. 39).
    • 61. CHAIN OILERS (fig. 40).
    • 62. REPLACEMENT OF FRONT CHAIN.
    • 63. REPLACEMENT OF REAR CHAIN (fig. 41).
    • 64. CHAIN REPAIR TOOL (fig 42).
    • 65. REPLACEMENT OF ENGINE SPROCKET.
    • 66. REPLACEMENT OF COUNTERSHAFT SPROCKET.
    • Section XVI FUEL SYSTEM
      • 67. GENERAL.
      • 68. CARBURETOR ADJUSTMENT (fig. 43).
      • 69. THROTTLE CONTROL WIRE ADJUSTMENT (figs. 43 and 44).
      • 70. CARBURETOR REMOVAL.
      • 71. CARBURETOR INSTALLATION.
      • 72. FUEL STRAINER (fig. 45).
      • 73. CARBURETOR BOWL CLEANING.
      • 74. FUEL PIPE.
    • 67. GENERAL.
    • 68. CARBURETOR ADJUSTMENT (fig. 43).
    • 69. THROTTLE CONTROL WIRE ADJUSTMENT (figs. 43 and 44).
    • 70. CARBURETOR REMOVAL.
    • 71. CARBURETOR INSTALLATION.
    • 72. FUEL STRAINER (fig. 45).
    • 73. CARBURETOR BOWL CLEANING.
    • 74. FUEL PIPE.
    • Section XVII INTAKE AND EXHAUST SYSTEM
      • 75. DESCRIPTION.
      • 76. AIR CLEANER (figs. 46 and 47).
      • 77. HOSE AND CARBURETOR FITTING.
      • 78. REMOVE AIR CLEANER.
      • 79. INSTALL AIR CLEANER.
      • 80. REPLACEMENT OF AIR CLEANER MOUNTING BRACKET.
      • 81. EXHAUST SYSTEM.
    • 75. DESCRIPTION.
    • 76. AIR CLEANER (figs. 46 and 47).
    • 77. HOSE AND CARBURETOR FITTING.
    • 78. REMOVE AIR CLEANER.
    • 79. INSTALL AIR CLEANER.
    • 80. REPLACEMENT OF AIR CLEANER MOUNTING BRACKET.
    • 81. EXHAUST SYSTEM.
    • Section XVIII IGNITION SYSTEM
      • 82. DESCRIPTION.
      • 83. SPARK PLUGS.
      • 84. CIRCUIT BREAKER POINTS (fig. 49).
      • 85. CONDENSER.
      • 86. CIRCUIT BREAKER AND TIMER ASSEMBLY (figs. 50 and 51).
      • 87. COIL TO TIMER WIRE (figs. 52 and 53).
      • 88. ADJUST SPARK CONTROL.
      • 89. SPARK COIL (fig. 54).
    • 82. DESCRIPTION.
    • 83. SPARK PLUGS.
    • 84. CIRCUIT BREAKER POINTS (fig. 49).
    • 85. CONDENSER.
    • 86. CIRCUIT BREAKER AND TIMER ASSEMBLY (figs. 50 and 51).
    • 87. COIL TO TIMER WIRE (figs. 52 and 53).
    • 88. ADJUST SPARK CONTROL.
    • 89. SPARK COIL (fig. 54).
    • Section XIX GENERATING SYSTEM
      • 90. DESCRIPTION (fig. 55).
      • 91. CLEAN COMMUTATOR (fig. 56).
      • 92. ARMATURE BEARING SPECIAL LUBRICATION (fig. 57).
      • 93. REMOVE GENERATOR (figs. 58 and 59).
      • 94. INSTALL GENERATOR.
      • 95. CUT‐OUT RELAY.
    • 90. DESCRIPTION (fig. 55).
    • 91. CLEAN COMMUTATOR (fig. 56).
    • 92. ARMATURE BEARING SPECIAL LUBRICATION (fig. 57).
    • 93. REMOVE GENERATOR (figs. 58 and 59).
    • 94. INSTALL GENERATOR.
    • 95. CUT‐OUT RELAY.
    • Section XX BRAKE SYSTEM
      • 96. REAR WHEEL BRAKE (figs. 60, 61, and 62).
      • 97. FRONT WHEEL BRAKE (fig. 62).
    • 96. REAR WHEEL BRAKE (figs. 60, 61, and 62).
    • 97. FRONT WHEEL BRAKE (fig. 62).
    • Section XXI STEERING CONTROL
      • 98. FORKS (figs. 63 and 64).
      • 99. STEERING DAMPER (fig. 65).
      • 100. HANDLE BARS.
      • 101. HANDLE BAR CONTROLS (figs. 66 and 67).
    • 98. FORKS (figs. 63 and 64).
    • 99. STEERING DAMPER (fig. 65).
    • 100. HANDLE BARS.
    • 101. HANDLE BAR CONTROLS (figs. 66 and 67).
    • Section XXII SHEET METAL AND EQUIPMENT
      • 102. CHAIN GUARDS.
      • 103. CARRIERS.
      • 104. MUDGUARDS.
      • 105. BATTERY BOX.
      • 106. TOOL BOX.
      • 107. TANKS (fig. 70).
      • 108. STANDS.
      • 109. SADDLE POST (fig. 71).
      • 110. SAFETY GUARDS.
      • 111. SKID PLATE.
    • 102. CHAIN GUARDS.
    • 103. CARRIERS.
    • 104. MUDGUARDS.
    • 105. BATTERY BOX.
    • 106. TOOL BOX.
    • 107. TANKS (fig. 70).
    • 108. STANDS.
    • 109. SADDLE POST (fig. 71).
    • 110. SAFETY GUARDS.
    • 111. SKID PLATE.
    • Section XXIII BATTERY, LIGHTING SYSTEM, HORN
      • 112. DESCRIPTION.
      • 113. BATTERY.
      • 114. HEADLIGHTS.
      • 115. TAILLIGHTS.
      • 116. IGNITION AND LIGHT SWITCH.
      • 117. HORN.
      • 118. WIRING.
    • 112. DESCRIPTION.
    • 113. BATTERY.
    • 114. HEADLIGHTS.
    • 115. TAILLIGHTS.
    • 116. IGNITION AND LIGHT SWITCH.
    • 117. HORN.
    • 118. WIRING.
    • Section XXIV INSTRUMENT PANEL
      • 119. PANEL COVER (fig. 80).
      • 120. INDICATOR LIGHTS.
      • 121. SPEEDOMETER HEAD.
    • 119. PANEL COVER (fig. 80).
    • 120. INDICATOR LIGHTS.
    • 121. SPEEDOMETER HEAD.
    • Section XXV TIRES, WHEELS, AND HUBS
      • 122. DESCRIPTION.
      • 123. TIRES.
      • 124. RIMS AND SPOKES.
      • 125. FRONT WHEEL REPLACEMENT (fig. 81).
      • 126. FRONT WHEEL HUB ADJUSTMENT.
      • 127. REAR WHEEL REPLACEMENT (figs. 83 and 84).
    • 122. DESCRIPTION.
    • 123. TIRES.
    • 124. RIMS AND SPOKES.
    • 125. FRONT WHEEL REPLACEMENT (fig. 81).
    • 126. FRONT WHEEL HUB ADJUSTMENT.
    • 127. REAR WHEEL REPLACEMENT (figs. 83 and 84).
  • REFERENCES
  • INDEX
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