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Table of Contents
- MOTORCYCLE, SOLO (Harley‐Davidson Model WLA)
- CONTENTS
- PART ONE—OPERATING INSTRUCTIONS
- Section I INTRODUCTION
- 1. SCOPE.
- 2. SUPERSESSION OF QUARTERMASTER MANUALS.
- 1. SCOPE.
- 2. SUPERSESSION OF QUARTERMASTER MANUALS.
- Section II DESCRIPTION AND TABULATED DATA
- 3. DESCRIPTION (figs. 1, 2, and 3).
- 4. DATA.
- 3. DESCRIPTION (figs. 1, 2, and 3).
- 4. DATA.
- Section III CONTROLS AND OPERATION
- 5. CONTROLS (fig. 4).
- 6. ENGINE PRESTARTING INSTRUCTIONS.
- 7. STARTING THE ENGINE.
- 8. STOPPING THE ENGINE.
- 9. OPERATION OF VEHICLE.
- 10. DRIVING PRECAUTIONS.
- 11. STOPPING AND PARKING VEHICLE.
- 12. TOWING VEHICLE TO START ENGINE.
- 13. RUNNING‐IN NEW ENGINE (OR VEHICLE).
- 5. CONTROLS (fig. 4).
- 6. ENGINE PRESTARTING INSTRUCTIONS.
- 7. STARTING THE ENGINE.
- 8. STOPPING THE ENGINE.
- 9. OPERATION OF VEHICLE.
- 10. DRIVING PRECAUTIONS.
- 11. STOPPING AND PARKING VEHICLE.
- 12. TOWING VEHICLE TO START ENGINE.
- 13. RUNNING‐IN NEW ENGINE (OR VEHICLE).
- Section IV FIRST ECHELON PREVENTIVE MAINTENANCE SERVICES
- 14. PURPOSE.
- 15. BEFORE‐OPERATION SERVICE.
- 16. DURING‐OPERATION SERVICE.
- 17. AT‐HALT SERVICE.
- 18. AFTER‐OPERATION AND WEEKLY SERVICE.
- 14. PURPOSE.
- 15. BEFORE‐OPERATION SERVICE.
- 16. DURING‐OPERATION SERVICE.
- 17. AT‐HALT SERVICE.
- 18. AFTER‐OPERATION AND WEEKLY SERVICE.
- Section V LUBRICATION
- 19. INTRODUCTION.
- 20. LUBRICATION GUIDE (fig. 10).
- 19. INTRODUCTION.
- 20. LUBRICATION GUIDE (fig. 10).
- Section VI TOOLS AND EQUIPMENT STOWAGE ON THE VEHICLE
- 21. VEHICLE TOOLS (fig. 11).
- 22. VEHICLE EQUIPMENT (figs. 12 and 13).
- 23. VEHICLE SPARE PARTS (fig. 14).
- 21. VEHICLE TOOLS (fig. 11).
- 22. VEHICLE EQUIPMENT (figs. 12 and 13).
- 23. VEHICLE SPARE PARTS (fig. 14).
- Section I INTRODUCTION
- PART TWO—VEHICLE MAINTENANCE INSTRUCTIONS
- Section VII MAINTENANCE ALLOCATION
- 24. SCOPE.
- 25. ALLOCATION OF MAINTENANCE.
- 24. SCOPE.
- 25. ALLOCATION OF MAINTENANCE.
- Section VIII SECOND ECHELON PREVENTIVE MAINTENANCE
- 26. SECOND ECHELON PREVENTIVE MAINTENANCE SERVICES.
- 26. SECOND ECHELON PREVENTIVE MAINTENANCE SERVICES.
- Section IX ORGANIZATION TOOLS AND EQUIPMENT
- 27. TOOLS AND EQUIPMENT.
- 27. TOOLS AND EQUIPMENT.
- Section X TROUBLE SHOOTING
- 28. INTRODUCTION.
- 29. ENGINE.
- 30. ENGINE LUBRICATING SYSTEM.
- 31. FUEL SYSTEM.
- 32. IGNITION SYSTEM.
- 33. GENERATING SYSTEM.
- 34. ELECTRICAL SYSTEM.
- 35. TRANSMISSION AND CLUTCH.
- 36. WHEELS AND CHAINS.
- 37. BRAKES.
- 38. STEERING.
- 28. INTRODUCTION.
- 29. ENGINE.
- 30. ENGINE LUBRICATING SYSTEM.
- 31. FUEL SYSTEM.
- 32. IGNITION SYSTEM.
- 33. GENERATING SYSTEM.
- 34. ELECTRICAL SYSTEM.
- 35. TRANSMISSION AND CLUTCH.
- 36. WHEELS AND CHAINS.
- 37. BRAKES.
- 38. STEERING.
- Section XI ENGINE
- 39. DESCRIPTION AND DATA.
- 40. TUNE‐UP.
- 41. REPLACEMENT OF HEAD GASKET (fig. 15).
- 42. CARBON REMOVAL.
- 43. VALVE TAPPET ADJUSTMENT (fig. 16).
- 44. REPLACEMENT OF OIL FEED PUMP (fig. 17).
- 39. DESCRIPTION AND DATA.
- 40. TUNE‐UP.
- 41. REPLACEMENT OF HEAD GASKET (fig. 15).
- 42. CARBON REMOVAL.
- 43. VALVE TAPPET ADJUSTMENT (fig. 16).
- 44. REPLACEMENT OF OIL FEED PUMP (fig. 17).
- Section XII ENGINE—REMOVAL AND INSTALLATION
- 45. REMOVE ENGINE (figs. 18, 19, and 20).
- 46. INSTALL ENGINE (figs. 18, 19, and 20).
- 45. REMOVE ENGINE (figs. 18, 19, and 20).
- 46. INSTALL ENGINE (figs. 18, 19, and 20).
- Section XIII CLUTCH
- 47. DESCRIPTION (fig. 21).
- 48. MAINTENANCE AND ADJUSTMENT (figs. 22, 23, 24, and 25).
- 49. REMOVAL OF DISKS (figs. 28, 29, and 30).
- 50. INSPECTION OF DISKS AND SPRINGS.
- 51. INSTALLATION OF DISKS (figs. 30, 29, and 28).
- 52. REPLACEMENT OF CLUTCH RELEASE BEARING (fig. 31).
- 47. DESCRIPTION (fig. 21).
- 48. MAINTENANCE AND ADJUSTMENT (figs. 22, 23, 24, and 25).
- 49. REMOVAL OF DISKS (figs. 28, 29, and 30).
- 50. INSPECTION OF DISKS AND SPRINGS.
- 51. INSTALLATION OF DISKS (figs. 30, 29, and 28).
- 52. REPLACEMENT OF CLUTCH RELEASE BEARING (fig. 31).
- Section XIV TRANSMISSION
- 53. DESCRIPTION.
- 54. CONTROL LINKAGE (fig. 32).
- 55. REPLACEMENT OF FOOT STARTER CRANK.
- 56. REPLACEMENT OF STARTER CRANK SPRING (fig. 33).
- 57. REMOVE TRANSMISSION (figs. 34 and 35).
- 58. INSTALL TRANSMISSION (figs. 34 and 35).
- 53. DESCRIPTION.
- 54. CONTROL LINKAGE (fig. 32).
- 55. REPLACEMENT OF FOOT STARTER CRANK.
- 56. REPLACEMENT OF STARTER CRANK SPRING (fig. 33).
- 57. REMOVE TRANSMISSION (figs. 34 and 35).
- 58. INSTALL TRANSMISSION (figs. 34 and 35).
- Section XV CHAINS AND SPROCKETS
- 59. ADJUST FRONT CHAIN (figs. 36, 37, and 38).
- 60. ADJUST REAR CHAIN AND ALINE REAR WHEEL (fig. 39).
- 61. CHAIN OILERS (fig. 40).
- 62. REPLACEMENT OF FRONT CHAIN.
- 63. REPLACEMENT OF REAR CHAIN (fig. 41).
- 64. CHAIN REPAIR TOOL (fig 42).
- 65. REPLACEMENT OF ENGINE SPROCKET.
- 66. REPLACEMENT OF COUNTERSHAFT SPROCKET.
- 59. ADJUST FRONT CHAIN (figs. 36, 37, and 38).
- 60. ADJUST REAR CHAIN AND ALINE REAR WHEEL (fig. 39).
- 61. CHAIN OILERS (fig. 40).
- 62. REPLACEMENT OF FRONT CHAIN.
- 63. REPLACEMENT OF REAR CHAIN (fig. 41).
- 64. CHAIN REPAIR TOOL (fig 42).
- 65. REPLACEMENT OF ENGINE SPROCKET.
- 66. REPLACEMENT OF COUNTERSHAFT SPROCKET.
- Section XVI FUEL SYSTEM
- 67. GENERAL.
- 68. CARBURETOR ADJUSTMENT (fig. 43).
- 69. THROTTLE CONTROL WIRE ADJUSTMENT (figs. 43 and 44).
- 70. CARBURETOR REMOVAL.
- 71. CARBURETOR INSTALLATION.
- 72. FUEL STRAINER (fig. 45).
- 73. CARBURETOR BOWL CLEANING.
- 74. FUEL PIPE.
- 67. GENERAL.
- 68. CARBURETOR ADJUSTMENT (fig. 43).
- 69. THROTTLE CONTROL WIRE ADJUSTMENT (figs. 43 and 44).
- 70. CARBURETOR REMOVAL.
- 71. CARBURETOR INSTALLATION.
- 72. FUEL STRAINER (fig. 45).
- 73. CARBURETOR BOWL CLEANING.
- 74. FUEL PIPE.
- Section XVII INTAKE AND EXHAUST SYSTEM
- 75. DESCRIPTION.
- 76. AIR CLEANER (figs. 46 and 47).
- 77. HOSE AND CARBURETOR FITTING.
- 78. REMOVE AIR CLEANER.
- 79. INSTALL AIR CLEANER.
- 80. REPLACEMENT OF AIR CLEANER MOUNTING BRACKET.
- 81. EXHAUST SYSTEM.
- 75. DESCRIPTION.
- 76. AIR CLEANER (figs. 46 and 47).
- 77. HOSE AND CARBURETOR FITTING.
- 78. REMOVE AIR CLEANER.
- 79. INSTALL AIR CLEANER.
- 80. REPLACEMENT OF AIR CLEANER MOUNTING BRACKET.
- 81. EXHAUST SYSTEM.
- Section XVIII IGNITION SYSTEM
- 82. DESCRIPTION.
- 83. SPARK PLUGS.
- 84. CIRCUIT BREAKER POINTS (fig. 49).
- 85. CONDENSER.
- 86. CIRCUIT BREAKER AND TIMER ASSEMBLY (figs. 50 and 51).
- 87. COIL TO TIMER WIRE (figs. 52 and 53).
- 88. ADJUST SPARK CONTROL.
- 89. SPARK COIL (fig. 54).
- 82. DESCRIPTION.
- 83. SPARK PLUGS.
- 84. CIRCUIT BREAKER POINTS (fig. 49).
- 85. CONDENSER.
- 86. CIRCUIT BREAKER AND TIMER ASSEMBLY (figs. 50 and 51).
- 87. COIL TO TIMER WIRE (figs. 52 and 53).
- 88. ADJUST SPARK CONTROL.
- 89. SPARK COIL (fig. 54).
- Section XIX GENERATING SYSTEM
- 90. DESCRIPTION (fig. 55).
- 91. CLEAN COMMUTATOR (fig. 56).
- 92. ARMATURE BEARING SPECIAL LUBRICATION (fig. 57).
- 93. REMOVE GENERATOR (figs. 58 and 59).
- 94. INSTALL GENERATOR.
- 95. CUT‐OUT RELAY.
- 90. DESCRIPTION (fig. 55).
- 91. CLEAN COMMUTATOR (fig. 56).
- 92. ARMATURE BEARING SPECIAL LUBRICATION (fig. 57).
- 93. REMOVE GENERATOR (figs. 58 and 59).
- 94. INSTALL GENERATOR.
- 95. CUT‐OUT RELAY.
- Section XX BRAKE SYSTEM
- 96. REAR WHEEL BRAKE (figs. 60, 61, and 62).
- 97. FRONT WHEEL BRAKE (fig. 62).
- 96. REAR WHEEL BRAKE (figs. 60, 61, and 62).
- 97. FRONT WHEEL BRAKE (fig. 62).
- Section XXI STEERING CONTROL
- 98. FORKS (figs. 63 and 64).
- 99. STEERING DAMPER (fig. 65).
- 100. HANDLE BARS.
- 101. HANDLE BAR CONTROLS (figs. 66 and 67).
- 98. FORKS (figs. 63 and 64).
- 99. STEERING DAMPER (fig. 65).
- 100. HANDLE BARS.
- 101. HANDLE BAR CONTROLS (figs. 66 and 67).
- Section XXII SHEET METAL AND EQUIPMENT
- 102. CHAIN GUARDS.
- 103. CARRIERS.
- 104. MUDGUARDS.
- 105. BATTERY BOX.
- 106. TOOL BOX.
- 107. TANKS (fig. 70).
- 108. STANDS.
- 109. SADDLE POST (fig. 71).
- 110. SAFETY GUARDS.
- 111. SKID PLATE.
- 102. CHAIN GUARDS.
- 103. CARRIERS.
- 104. MUDGUARDS.
- 105. BATTERY BOX.
- 106. TOOL BOX.
- 107. TANKS (fig. 70).
- 108. STANDS.
- 109. SADDLE POST (fig. 71).
- 110. SAFETY GUARDS.
- 111. SKID PLATE.
- Section XXIII BATTERY, LIGHTING SYSTEM, HORN
- 112. DESCRIPTION.
- 113. BATTERY.
- 114. HEADLIGHTS.
- 115. TAILLIGHTS.
- 116. IGNITION AND LIGHT SWITCH.
- 117. HORN.
- 118. WIRING.
- 112. DESCRIPTION.
- 113. BATTERY.
- 114. HEADLIGHTS.
- 115. TAILLIGHTS.
- 116. IGNITION AND LIGHT SWITCH.
- 117. HORN.
- 118. WIRING.
- Section XXIV INSTRUMENT PANEL
- 119. PANEL COVER (fig. 80).
- 120. INDICATOR LIGHTS.
- 121. SPEEDOMETER HEAD.
- 119. PANEL COVER (fig. 80).
- 120. INDICATOR LIGHTS.
- 121. SPEEDOMETER HEAD.
- Section XXV TIRES, WHEELS, AND HUBS
- 122. DESCRIPTION.
- 123. TIRES.
- 124. RIMS AND SPOKES.
- 125. FRONT WHEEL REPLACEMENT (fig. 81).
- 126. FRONT WHEEL HUB ADJUSTMENT.
- 127. REAR WHEEL REPLACEMENT (figs. 83 and 84).
- 122. DESCRIPTION.
- 123. TIRES.
- 124. RIMS AND SPOKES.
- 125. FRONT WHEEL REPLACEMENT (fig. 81).
- 126. FRONT WHEEL HUB ADJUSTMENT.
- 127. REAR WHEEL REPLACEMENT (figs. 83 and 84).
- Section VII MAINTENANCE ALLOCATION
- REFERENCES
- INDEX
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