Motorcycle, Solo (Harley-Davidson Model WLA) Technical Manual No. 9-879
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MOTORCYCLE, SOLO (Harley‐Davidson Model WLA)
CONTENTS
PART ONE—OPERATING INSTRUCTIONS
Section I INTRODUCTION
1. SCOPE.
2. SUPERSESSION OF QUARTERMASTER MANUALS.
1. SCOPE.
2. SUPERSESSION OF QUARTERMASTER MANUALS.
Section II DESCRIPTION AND TABULATED DATA
3. DESCRIPTION (figs. 1, 2, and 3).
4. DATA.
3. DESCRIPTION (figs. 1, 2, and 3).
4. DATA.
Section III CONTROLS AND OPERATION
5. CONTROLS (fig. 4).
6. ENGINE PRESTARTING INSTRUCTIONS.
7. STARTING THE ENGINE.
8. STOPPING THE ENGINE.
9. OPERATION OF VEHICLE.
10. DRIVING PRECAUTIONS.
11. STOPPING AND PARKING VEHICLE.
12. TOWING VEHICLE TO START ENGINE.
13. RUNNING‐IN NEW ENGINE (OR VEHICLE).
5. CONTROLS (fig. 4).
6. ENGINE PRESTARTING INSTRUCTIONS.
7. STARTING THE ENGINE.
8. STOPPING THE ENGINE.
9. OPERATION OF VEHICLE.
10. DRIVING PRECAUTIONS.
11. STOPPING AND PARKING VEHICLE.
12. TOWING VEHICLE TO START ENGINE.
13. RUNNING‐IN NEW ENGINE (OR VEHICLE).
Section IV FIRST ECHELON PREVENTIVE MAINTENANCE SERVICES
14. PURPOSE.
15. BEFORE‐OPERATION SERVICE.
16. DURING‐OPERATION SERVICE.
17. AT‐HALT SERVICE.
18. AFTER‐OPERATION AND WEEKLY SERVICE.
14. PURPOSE.
15. BEFORE‐OPERATION SERVICE.
16. DURING‐OPERATION SERVICE.
17. AT‐HALT SERVICE.
18. AFTER‐OPERATION AND WEEKLY SERVICE.
Section V LUBRICATION
19. INTRODUCTION.
20. LUBRICATION GUIDE (fig. 10).
19. INTRODUCTION.
20. LUBRICATION GUIDE (fig. 10).
Section VI TOOLS AND EQUIPMENT STOWAGE ON THE VEHICLE
21. VEHICLE TOOLS (fig. 11).
22. VEHICLE EQUIPMENT (figs. 12 and 13).
23. VEHICLE SPARE PARTS (fig. 14).
21. VEHICLE TOOLS (fig. 11).
22. VEHICLE EQUIPMENT (figs. 12 and 13).
23. VEHICLE SPARE PARTS (fig. 14).
PART TWO—VEHICLE MAINTENANCE INSTRUCTIONS
Section VII MAINTENANCE ALLOCATION
24. SCOPE.
25. ALLOCATION OF MAINTENANCE.
24. SCOPE.
25. ALLOCATION OF MAINTENANCE.
Section VIII SECOND ECHELON PREVENTIVE MAINTENANCE
26. SECOND ECHELON PREVENTIVE MAINTENANCE SERVICES.
26. SECOND ECHELON PREVENTIVE MAINTENANCE SERVICES.
Section IX ORGANIZATION TOOLS AND EQUIPMENT
27. TOOLS AND EQUIPMENT.
27. TOOLS AND EQUIPMENT.
Section X TROUBLE SHOOTING
28. INTRODUCTION.
29. ENGINE.
30. ENGINE LUBRICATING SYSTEM.
31. FUEL SYSTEM.
32. IGNITION SYSTEM.
33. GENERATING SYSTEM.
34. ELECTRICAL SYSTEM.
35. TRANSMISSION AND CLUTCH.
36. WHEELS AND CHAINS.
37. BRAKES.
38. STEERING.
28. INTRODUCTION.
29. ENGINE.
30. ENGINE LUBRICATING SYSTEM.
31. FUEL SYSTEM.
32. IGNITION SYSTEM.
33. GENERATING SYSTEM.
34. ELECTRICAL SYSTEM.
35. TRANSMISSION AND CLUTCH.
36. WHEELS AND CHAINS.
37. BRAKES.
38. STEERING.
Section XI ENGINE
39. DESCRIPTION AND DATA.
40. TUNE‐UP.
41. REPLACEMENT OF HEAD GASKET (fig. 15).
42. CARBON REMOVAL.
43. VALVE TAPPET ADJUSTMENT (fig. 16).
44. REPLACEMENT OF OIL FEED PUMP (fig. 17).
39. DESCRIPTION AND DATA.
40. TUNE‐UP.
41. REPLACEMENT OF HEAD GASKET (fig. 15).
42. CARBON REMOVAL.
43. VALVE TAPPET ADJUSTMENT (fig. 16).
44. REPLACEMENT OF OIL FEED PUMP (fig. 17).
Section XII ENGINE—REMOVAL AND INSTALLATION
45. REMOVE ENGINE (figs. 18, 19, and 20).
46. INSTALL ENGINE (figs. 18, 19, and 20).
45. REMOVE ENGINE (figs. 18, 19, and 20).
46. INSTALL ENGINE (figs. 18, 19, and 20).
Section XIII CLUTCH
47. DESCRIPTION (fig. 21).
48. MAINTENANCE AND ADJUSTMENT (figs. 22, 23, 24, and 25).
49. REMOVAL OF DISKS (figs. 28, 29, and 30).
50. INSPECTION OF DISKS AND SPRINGS.
51. INSTALLATION OF DISKS (figs. 30, 29, and 28).
52. REPLACEMENT OF CLUTCH RELEASE BEARING (fig. 31).
47. DESCRIPTION (fig. 21).
48. MAINTENANCE AND ADJUSTMENT (figs. 22, 23, 24, and 25).
49. REMOVAL OF DISKS (figs. 28, 29, and 30).
50. INSPECTION OF DISKS AND SPRINGS.
51. INSTALLATION OF DISKS (figs. 30, 29, and 28).
52. REPLACEMENT OF CLUTCH RELEASE BEARING (fig. 31).
Section XIV TRANSMISSION
53. DESCRIPTION.
54. CONTROL LINKAGE (fig. 32).
55. REPLACEMENT OF FOOT STARTER CRANK.
56. REPLACEMENT OF STARTER CRANK SPRING (fig. 33).
57. REMOVE TRANSMISSION (figs. 34 and 35).
58. INSTALL TRANSMISSION (figs. 34 and 35).
53. DESCRIPTION.
54. CONTROL LINKAGE (fig. 32).
55. REPLACEMENT OF FOOT STARTER CRANK.
56. REPLACEMENT OF STARTER CRANK SPRING (fig. 33).
57. REMOVE TRANSMISSION (figs. 34 and 35).
58. INSTALL TRANSMISSION (figs. 34 and 35).
Section XV CHAINS AND SPROCKETS
59. ADJUST FRONT CHAIN (figs. 36, 37, and 38).
60. ADJUST REAR CHAIN AND ALINE REAR WHEEL (fig. 39).
61. CHAIN OILERS (fig. 40).
62. REPLACEMENT OF FRONT CHAIN.
63. REPLACEMENT OF REAR CHAIN (fig. 41).
64. CHAIN REPAIR TOOL (fig 42).
65. REPLACEMENT OF ENGINE SPROCKET.
66. REPLACEMENT OF COUNTERSHAFT SPROCKET.
59. ADJUST FRONT CHAIN (figs. 36, 37, and 38).
60. ADJUST REAR CHAIN AND ALINE REAR WHEEL (fig. 39).
61. CHAIN OILERS (fig. 40).
62. REPLACEMENT OF FRONT CHAIN.
63. REPLACEMENT OF REAR CHAIN (fig. 41).
64. CHAIN REPAIR TOOL (fig 42).
65. REPLACEMENT OF ENGINE SPROCKET.
66. REPLACEMENT OF COUNTERSHAFT SPROCKET.
Section XVI FUEL SYSTEM
67. GENERAL.
68. CARBURETOR ADJUSTMENT (fig. 43).
69. THROTTLE CONTROL WIRE ADJUSTMENT (figs. 43 and 44).
70. CARBURETOR REMOVAL.
71. CARBURETOR INSTALLATION.
72. FUEL STRAINER (fig. 45).
73. CARBURETOR BOWL CLEANING.
74. FUEL PIPE.
67. GENERAL.
68. CARBURETOR ADJUSTMENT (fig. 43).
69. THROTTLE CONTROL WIRE ADJUSTMENT (figs. 43 and 44).
70. CARBURETOR REMOVAL.
71. CARBURETOR INSTALLATION.
72. FUEL STRAINER (fig. 45).
73. CARBURETOR BOWL CLEANING.
74. FUEL PIPE.
Section XVII INTAKE AND EXHAUST SYSTEM
75. DESCRIPTION.
76. AIR CLEANER (figs. 46 and 47).
77. HOSE AND CARBURETOR FITTING.
78. REMOVE AIR CLEANER.
79. INSTALL AIR CLEANER.
80. REPLACEMENT OF AIR CLEANER MOUNTING BRACKET.
81. EXHAUST SYSTEM.
75. DESCRIPTION.
76. AIR CLEANER (figs. 46 and 47).
77. HOSE AND CARBURETOR FITTING.
78. REMOVE AIR CLEANER.
79. INSTALL AIR CLEANER.
80. REPLACEMENT OF AIR CLEANER MOUNTING BRACKET.
81. EXHAUST SYSTEM.
Section XVIII IGNITION SYSTEM
82. DESCRIPTION.
83. SPARK PLUGS.
84. CIRCUIT BREAKER POINTS (fig. 49).
85. CONDENSER.
86. CIRCUIT BREAKER AND TIMER ASSEMBLY (figs. 50 and 51).
87. COIL TO TIMER WIRE (figs. 52 and 53).
88. ADJUST SPARK CONTROL.
89. SPARK COIL (fig. 54).
82. DESCRIPTION.
83. SPARK PLUGS.
84. CIRCUIT BREAKER POINTS (fig. 49).
85. CONDENSER.
86. CIRCUIT BREAKER AND TIMER ASSEMBLY (figs. 50 and 51).
87. COIL TO TIMER WIRE (figs. 52 and 53).
88. ADJUST SPARK CONTROL.
89. SPARK COIL (fig. 54).
Section XIX GENERATING SYSTEM
90. DESCRIPTION (fig. 55).
91. CLEAN COMMUTATOR (fig. 56).
92. ARMATURE BEARING SPECIAL LUBRICATION (fig. 57).
93. REMOVE GENERATOR (figs. 58 and 59).
94. INSTALL GENERATOR.
95. CUT‐OUT RELAY.
90. DESCRIPTION (fig. 55).
91. CLEAN COMMUTATOR (fig. 56).
92. ARMATURE BEARING SPECIAL LUBRICATION (fig. 57).
93. REMOVE GENERATOR (figs. 58 and 59).
94. INSTALL GENERATOR.
95. CUT‐OUT RELAY.
Section XX BRAKE SYSTEM
96. REAR WHEEL BRAKE (figs. 60, 61, and 62).
97. FRONT WHEEL BRAKE (fig. 62).
96. REAR WHEEL BRAKE (figs. 60, 61, and 62).
97. FRONT WHEEL BRAKE (fig. 62).
Section XXI STEERING CONTROL
98. FORKS (figs. 63 and 64).
99. STEERING DAMPER (fig. 65).
100. HANDLE BARS.
101. HANDLE BAR CONTROLS (figs. 66 and 67).
98. FORKS (figs. 63 and 64).
99. STEERING DAMPER (fig. 65).
100. HANDLE BARS.
101. HANDLE BAR CONTROLS (figs. 66 and 67).
Section XXII SHEET METAL AND EQUIPMENT
102. CHAIN GUARDS.
103. CARRIERS.
104. MUDGUARDS.
105. BATTERY BOX.
106. TOOL BOX.
107. TANKS (fig. 70).
108. STANDS.
109. SADDLE POST (fig. 71).
110. SAFETY GUARDS.
111. SKID PLATE.
102. CHAIN GUARDS.
103. CARRIERS.
104. MUDGUARDS.
105. BATTERY BOX.
106. TOOL BOX.
107. TANKS (fig. 70).
108. STANDS.
109. SADDLE POST (fig. 71).
110. SAFETY GUARDS.
111. SKID PLATE.
Section XXIII BATTERY, LIGHTING SYSTEM, HORN
112. DESCRIPTION.
113. BATTERY.
114. HEADLIGHTS.
115. TAILLIGHTS.
116. IGNITION AND LIGHT SWITCH.
117. HORN.
118. WIRING.
112. DESCRIPTION.
113. BATTERY.
114. HEADLIGHTS.
115. TAILLIGHTS.
116. IGNITION AND LIGHT SWITCH.
117. HORN.
118. WIRING.
Section XXIV INSTRUMENT PANEL
119. PANEL COVER (fig. 80).
120. INDICATOR LIGHTS.
121. SPEEDOMETER HEAD.
119. PANEL COVER (fig. 80).
120. INDICATOR LIGHTS.
121. SPEEDOMETER HEAD.
Section XXV TIRES, WHEELS, AND HUBS
122. DESCRIPTION.
123. TIRES.
124. RIMS AND SPOKES.
125. FRONT WHEEL REPLACEMENT (fig. 81).
126. FRONT WHEEL HUB ADJUSTMENT.
127. REAR WHEEL REPLACEMENT (figs. 83 and 84).
122. DESCRIPTION.
123. TIRES.
124. RIMS AND SPOKES.
125. FRONT WHEEL REPLACEMENT (fig. 81).
126. FRONT WHEEL HUB ADJUSTMENT.
127. REAR WHEEL REPLACEMENT (figs. 83 and 84).
REFERENCES
INDEX
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